Introduction:
Furnaces fundamentally serve to supply a specified quantity of heat to process fluids. Together with steam boilers they consume approximately 75% of the energy used at petroleum refineries or chemical processing plants. An important factor in the overall efficiency of a furnace is the transfer of thermal energy between the furnace tube and the process fluid.
Reporting
The following reporting structure will be followed during and after performing the cleanign process
- During execution of the Decoking Operation, ARUDRA will provide the client with regular updates of cleaning status and service performance.
- After completion of the Decoking Operation, ARUDRA will prepare a Service Ticket stating Location, Date and Type of Service Performed, Description of Activities and / or Events with their respective Durations.
- The Service Ticket will be issued for the client's approval and serve as a jobcloseout document, a copy of which will remain with the client.
- Delayed Coker Furnaces | Visbreaker Furnaces/Thermal Cracker| Crude Heater | Vacuum heater|Catalytic & steam Reformer | Atmospheric crude & FCC Heater | Hydro treating /hydro cracking Furnace| Pyrolysis Furnace | Hot Oil heater
- Hard coke/scale can be removed | Bi-directional Process, cleaning tool PIG to navigate both side of tube| No hazards chemicals are used| No damage to tube| Increased run length of furnace
- Double Pumper Decoking unit
- Pig Launchers and Receivers
- Full bore ball valves
- Temporary High and Low Pressure Hoses
- Personnel - each crew consists of supervisors and operators.
- Water : 5000 Liters / Hour |Diesel Fuel: 7000 Liters/ 12 hours| Foam Pigs|Cleaning Pigs|
Fired Heater Typically Pigged
Advantages
Equipment : The equipment setup for the decoking operation includes:
Operation Consumables
During the decoking operation we use